Van Air AC Series Air Cooled Aftercoolers utilize free and readily available atmospheric air as the cooling medium. Standard models are rated to 3500 SCFM.
Hot moist air from the compressor is cooled rapidly to a safe, usable temperature by the Van Air triple-cool process. The AC Series Air-Cooled Aftercoolers utilize atmospheric air as the cooling medium. Compressed air enters the inlet manifold and is evenly distributed through a series of S-shaped copper tubes. The air flows across the cooling surface three times before it enters the outlet manifold. The heat transferred to the finned-tube core section dissipates the heat with a motor-driven fan. As the compressed air is cooled a substantial amount of moisture is condensed and collected into the separator installed on the aftercooler outlet. Install indoors or out.
SIZING AN AFTERCOOLER
1. Determine inlet temperature to aftercooler
2. Determine desired outlet temperature. (Aftercooler outlet temperature = ambient temperature + approach)
3. Determine needed approach. (Approach = desired outlet temperature – ambient temperature)
4. Find flow (SCFM) under column of correct inlet and approach temperature and read left for model number.
In order for you to use the approach temperature tables, you first need to decide if you need a 5, 10, 15 or 20 degree approach temperature. Then you need to determine your flow rate in SCFM. Last but not least, you need to determine the temperature of your compressed air as it leaves the air compressor.
Here is an example:
1. You want a 15 F approach temperature
2. The Air Compressor outputs 500 SCFM
3. The compressed air discharge temperature is 200 F
The best aftercooler for these operating conditions is an AC-150.
Model | 5 | 10 | 15 | 20 | 5 | 10 | 15 | 20 | 5 | 10 | 15 | 20 |
---|---|---|---|---|---|---|---|---|---|---|---|---|
AC-10 | 17 | 35 | 35 | 35 | 11 | 22 | 35 | 35 | 8 | 16 | 20 | 35 |
AC-20 | 29 | 43 | 43 | 43 | 17 | 36 | 43 | 43 | 12 | 27 | 35 | 43 |
AC-30 | 43 | 72 | 72 | 72 | 28 | 50 | 70 | 72 | 22 | 35 | 50 | 70 |
AC-40 | 95 | 125 | 125 | 125 | 66 | 111 | 125 | 125 | 52 | 88 | 100 | 125 |
AC-60 | 34 | 58 | 79 | 99 | 25 | 43 | 59 | 74 | 21 | 36 | 50 | 62 |
AC-80 | 50 | 87 | 119 | 150 | 40 | 69 | 94 | 117 | 34 | 59 | 80 | 100 |
AC-100 | 81 | 138 | 190 | 235 | 61 | 105 | 142 | 177 | 51 | 67 | 120 | 150 |
AC-110 | 92 | 160 | 220 | 270 | 73 | 125 | 172 | 215 | 63 | 110 | 150 | 187 |
AC-120 | 160 | 275 | 380 | 425 | 120 | 207 | 285 | 355 | 100 | 175 | 240 | 300 |
AC-130 | 184 | 318 | 440 | 480 | 145 | 250 | 345 | 430 | 125 | 217 | 300 | 375 |
AC-140 | 210 | 384 | 520 | 605 | 175 | 375 | 430 | 500 | 160 | 300 | 400 | 464 |
AC-150 | 355 | 650 | 890 | 1025 | 308 | 560 | 760 | 880 | 290 | 545 | 725 | 840 |
AC-160 | 480 | 871 | 1178 | 1360 | 415 | 754 | 1020 | 1180 | 390 | 712 | 950 | 1100 |
AC-170 | 600 | 1090 | 1475 | 1710 | 520 | 950 | 1290 | 1460 | 490 | 900 | 1200 | 1380 |
AC-180 | 790 | 1440 | 1950 | 2260 | 710 | 1290 | 1720 | 1950 | 660 | 1200 | 1600 | 1860 |
AC-190 | 980 | 1790 | 2420 | 2800 | 870 | 1580 | 2140 | 2460 | 820 | 1490 | 2000 | 2300 |
AC-200 | 1220 | 2200 | 3000 | 3470 | 1090 | 1980 | 2680 | 3100 | 1035 | 1880 | 2500 | 2870 |
AC-210 | 1450 | 2650 | 3580 | 4120 | 1295 | 2360 | 3200 | 3710 | 1243 | 2260 | 3000 | 3450 |
AC-220 | 1680 | 3064 | 4140 | 4800 | 1530 | 2785 | 3760 | 4320 | 1460 | 2660 | 3500 | 4015 |
300 F Inlet Approach | 350 F Inlet Approach | |||||||
---|---|---|---|---|---|---|---|---|
Model | 5 | 10 | 15 | 20 | 5 | 10 | 15 | 20 |
AC-10 | 6 | 12 | 19 | 26 | 5 | 10 | 15 | 21 |
AC-20 | 10 | 20 | 31 | 42 | 8 | 16 | 26 | 35 |
AC-30 | 18 | 32 | 45 | 57 | 15 | 28 | 39 | 50 |
AC-40 | 44 | 74 | 100 | 125 | 38 | 64 | 86 | 108 |
AC-60 | 18 | 31 | 42 | 52 | 16 | 27 | 38 | 47 |
AC-80 | 30 | 52 | 71 | 89 | 28 | 47 | 65 | 82 |
AC-100 | 43 | 75 | 102 | 127 | 40 | 69 | 94 | 116 |
AC-110 | 55 | 95 | 130 | 160 | 50 | 86 | 120 | 148 |
AC-120 | 84 | 145 | 204 | 250 | 78 | 135 | 185 | 231 |
AC-130 | 110 | 190 | 257 | 320 | 100 | 175 | 240 | 300 |
AC-140 | 135 | 250 | 340 | 396 | 125 | 235 | 305 | 355 |
AC-150 | 245 | 450 | 605 | 701 | 225 | 410 | 540 | 625 |
AC-160 | 320 | 588 | 785 | 910 | 280 | 520 | 690 | 780 |
AC-170 | 405 | 735 | 980 | 1130 | 355 | 650 | 865 | 990 |
AC-180 | 530 | 965 | 1290 | 1480 | 460 | 840 | 1135 | 1300 |
AC-190 | 660 | 1210 | 1595 | 1840 | 572 | 1040 | 1400 | 1610 |
AC-200 | 784 | 1426 | 1980 | 2270 | 705 | 1290 | 1725 | 1980 |
AC-210 | 985 | 1794 | 2360 | 2715 | 840 | 1530 | 2040 | 2350 |
AC-220 | 1150 | 2090 | 2760 | 3200 | 950 | 1740 | 2350 | 2700 |
Model | 5 | 10 | 15 | 20 | 5 | 10 | 15 | 20 | 5 | 10 | 15 | 20 |
---|---|---|---|---|---|---|---|---|---|---|---|---|
AC-10 | 17 | 35 | 35 | 35 | 11 | 22 | 35 | 35 | 8 | 16 | 20 | 35 |
AC-20 | 29 | 43 | 43 | 43 | 17 | 36 | 43 | 43 | 12 | 27 | 35 | 43 |
AC-30 | 43 | 72 | 72 | 72 | 28 | 50 | 70 | 72 | 22 | 35 | 50 | 70 |
AC-40 | 95 | 125 | 125 | 125 | 66 | 111 | 125 | 125 | 52 | 88 | 100 | 125 |
AC-60 | 34 | 58 | 79 | 99 | 25 | 43 | 59 | 74 | 21 | 36 | 50 | 62 |
AC-80 | 50 | 87 | 119 | 150 | 40 | 69 | 94 | 117 | 34 | 59 | 80 | 100 |
AC-100 | 81 | 138 | 190 | 235 | 61 | 105 | 142 | 177 | 51 | 67 | 120 | 150 |
AC-110 | 92 | 160 | 220 | 270 | 73 | 125 | 172 | 215 | 63 | 110 | 150 | 187 |
AC-120 | 160 | 275 | 380 | 425 | 120 | 207 | 285 | 355 | 100 | 175 | 240 | 300 |
AC-130 | 184 | 318 | 440 | 480 | 145 | 250 | 345 | 430 | 125 | 217 | 300 | 375 |
AC-140 | 210 | 384 | 520 | 605 | 175 | 375 | 430 | 500 | 160 | 300 | 400 | 464 |
AC-150 | 355 | 650 | 890 | 1025 | 308 | 560 | 760 | 880 | 290 | 545 | 725 | 840 |
AC-160 | 480 | 871 | 1178 | 1360 | 415 | 754 | 1020 | 1180 | 390 | 712 | 950 | 1100 |
AC-170 | 600 | 1090 | 1475 | 1710 | 520 | 950 | 1290 | 1460 | 490 | 900 | 1200 | 1380 |
AC-180 | 790 | 1440 | 1950 | 2260 | 710 | 1290 | 1720 | 1950 | 660 | 1200 | 1600 | 1860 |
AC-190 | 980 | 1790 | 2420 | 2800 | 870 | 1580 | 2140 | 2460 | 820 | 1490 | 2000 | 2300 |
AC-200 | 1220 | 2200 | 3000 | 3470 | 1090 | 1980 | 2680 | 3100 | 1035 | 1880 | 2500 | 2870 |
AC-210 | 1450 | 2650 | 3580 | 4120 | 1295 | 2360 | 3200 | 3710 | 1243 | 2260 | 3000 | 3450 |
AC-220 | 1680 | 3064 | 4140 | 4800 | 1530 | 2785 | 3760 | 4320 | 1460 | 2660 | 3500 | 4015 |
300 F Inlet Approach | 350 F Inlet Approach | |||||||
---|---|---|---|---|---|---|---|---|
Model | 5 | 10 | 15 | 20 | 5 | 10 | 15 | 20 |
AC-10 | 6 | 12 | 19 | 26 | 5 | 10 | 15 | 21 |
AC-20 | 10 | 20 | 31 | 42 | 8 | 16 | 26 | 35 |
AC-30 | 18 | 32 | 45 | 57 | 15 | 28 | 39 | 50 |
AC-40 | 44 | 74 | 100 | 125 | 38 | 64 | 86 | 108 |
AC-60 | 18 | 31 | 42 | 52 | 16 | 27 | 38 | 47 |
AC-80 | 30 | 52 | 71 | 89 | 28 | 47 | 65 | 82 |
AC-100 | 43 | 75 | 102 | 127 | 40 | 69 | 94 | 116 |
AC-110 | 55 | 95 | 130 | 160 | 50 | 86 | 120 | 148 |
AC-120 | 84 | 145 | 204 | 250 | 78 | 135 | 185 | 231 |
AC-130 | 110 | 190 | 257 | 320 | 100 | 175 | 240 | 300 |
AC-140 | 135 | 250 | 340 | 396 | 125 | 235 | 305 | 355 |
AC-150 | 245 | 450 | 605 | 701 | 225 | 410 | 540 | 625 |
AC-160 | 320 | 588 | 785 | 910 | 280 | 520 | 690 | 780 |
AC-170 | 405 | 735 | 980 | 1130 | 355 | 650 | 865 | 990 |
AC-180 | 530 | 965 | 1290 | 1480 | 460 | 840 | 1135 | 1300 |
AC-190 | 660 | 1210 | 1595 | 1840 | 572 | 1040 | 1400 | 1610 |
AC-200 | 784 | 1426 | 1980 | 2270 | 705 | 1290 | 1725 | 1980 |
AC-210 | 985 | 1794 | 2360 | 2715 | 840 | 1530 | 2040 | 2350 |
AC-220 | 1150 | 2090 | 2760 | 3200 | 950 | 1740 | 2350 | 2700 |
Models AC-10 through AC-40
- Ambient air flow: horizontal or vertical
- Floor or suspended mounting
- Steel cabinet with baked enamel finish
- Copper tubed, aluminum finned core
- Zinc chromate-plated steel fan guard
- Open vented motor with thermal overload
- NEMA frame: custom
Models AC-60 through AC-130
- Ambient air flow: Horizontal
- Floor or suspended mounting
- Galvanized steel cabinet
- Copper tube core with aluminum fins
- Heavy gauge aluminum fan with steel hub
- Open vented motor
- NEMA frame: custom on 115-1-60 ODP models, NEMA 48 on others
- Thermal overload on 115-1-60 ODP models only
Models AC-140 through AC-220
- Ambient Air flow: vertical
- Steel legs with baked enamel finish
- Aluminum core
- Aluminum fan hub with polypropylene blades
- Painted steel fan shroud
- Steel fan guard with baked enamel finish
- TEFC motor
- NEMA Frame:
- -56C on models AC-140 and AC-150
- -145TC on model AC-160
- -182TC or 184TC on model AC-170
- -184TC on model AC-180
- -213TC on models AC-190 and AC-200
- -215TC on models AC-210 and AC-220
Options & Accessories
- Flex hose
- Moisture Separator
- Automatic Float Drain
- TEFC motor on models AC-60 through AC-130
- Air motors on models AC-140 through AC-220
- Low temperature kits: Shut off fan(s) at 35°F outlet temperature
- – FP-3 for AC-60 through AC-130
- – FP-4 for AC-140 through AC-220